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  5. Manufacturing Upgradation of production Offering

Realization of mass customization support

Upgradation of production Offering

What is the Upgradation of production Offering ?

In the VUCA era, there is a need for a production format based on mass customization that can accommodate specification changes as necessary to meet customer needs. In the Upgradation of production Offering, efficient mass customization is becoming a requirement for manufacturers to survive. Fujitsu offers production management solutions utilizing SAP.

What are the challenges in mass customization?

With the diversification of customer needs, the number of companies handling individual specification products is increasing every year, and for customers in the assembly and manufacturing industry, frequent specification changes right up to the delivery date have become a bottleneck, placing a particularly heavy burden on front-line operations such as design and sales (estimation).

Master registration cannot be completed in time after an order is received
Master registration and instruction changes are difficult for every change
Repetition of complicated operations (multiple screens)

Upgradation of production Offering can achieve

Enables centralized management of estimates, designs, and manufacturing BOMs for individual specifications
By connecting PLM and ERP configuration information, it enables centralized management of configuration information for individual specification items and automates master settings for items with low repeatability.
Eliminate the complexity of manufacturing customers and support mass customization
SAP S/4HANA® offers benefits such as "increased business efficiency," "improved usability," and "use of the latest technology" to customers in the manufacturing industry who have already implemented SAP S/4HANA® or are considering implementing SAP S/4HANA®.

Offering value for SAP S/4 HANA®

SAP S/4HANA® provides usability that supports the complex operations of manufacturing sites more efficiently and flexibly to customers in the manufacturing industry that have already implemented SAP S/4HANA® or considering implementing SAP S/4HANA®. "Mass customization" can be achieved by responding quickly to frequent customer requests, such as reducing the workload of front desk operations and shortening work cycles.

The efficiency of mass customization operations for the assembly and manufacturing industry is divided into three steps. The first step is to optimize individual estimation based on customer requests. Mechanisms for selecting optimal product configurations using the configurator and means for handling custom specifications that cannot be handled by the configurator must be in operation.In addition, it is important that the product BOM satisfying customer requirements be seamlessly linked from the design department to the production department. The next step is to respond flexibly to changes in specifications after receiving an order. Mechanisms are needed to enable design changes, advance arrangements, internal/external work changes, etc. to be implemented in a short period of time. Seamless linkage of design change information from PLM to SCM and arrangement instructions using past results are also key to efficiency. The last step is design improvement based on production performance information. When design information is diverted and reused, and design improvement recommendations can be made based on EOL or manufacturing defect information, post-shipment maintenance and the next estimation process can be performed more efficiently.
Main DX themes and usage scene level MAP
What is SCM/ERP/MES solution for manufacturing industry?

Realization of mass customization support

Upgradation of production solutions

Supporting mass customization by eliminating the complicated operations of make-to-order production
By maximizing the high capability ("operational realization") of SAP S/4HANA®, customers can benefit from "increased operational efficiency," "improved usability," and "use of the latest technology.
Fujitsu Application for SAP® Solutions Mass Customization Template click here for details on build-to-order
Vertical integration of information between the engineering department and shop-floor management to communicate design
SAP S/4HANA® Manufacturing for Production Engineering and Operations (SAP PEO) enables the digitization of accurate information from the shop floor to quickly respond to mass customization in response to changes in customer markets and strict quality management (quality management) at the manufacturing site.
SAP S/4HANA® Manufacturing for Production Engineering and Operations (SAP PEO) click here for details

Business example of Upgradation of production introduction

Watch the video "Upgradation of production"

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Fujitsu best add-in solution for flexible use of SAP
Fujitsu Application for SAP® Solutions Mass Customization Template

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An ERP solution for Assembly Manufacturers
Realize Mass Customization through Product Configuration Management
Fujitsu Application for SAP® Solutions Mass Customization Template (SIEMENS)

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Provided by Fujitsu SAP Engineering Manufacturing Execution Solution
SAP S/4HANA® Manufacturing for Production Engineering and Operations (SAP PEO)

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Solutions to manage all multiple parallel planning, development, and investment projects
SAP® Portfolio and Project Management (SAP PPM)

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Fujitsu’s SAP Manufacturing Solutions

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Manufacturing DX theme to realize management reform in the area of manufacturing

Planning Sophistication Offering
The "Planning Sophistication Offering" connects between and within companies planning operations to speed up decision making throughout the supply chain.
Planning Sophistication Offering
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Upgradation of cost Offering
Accurately calculates and provides cost and profit/loss by product in line with the actual conditions of complex manufacturing processes peculiar to the process industry, and realizes "driven management" based on manufacturing cost and profit/loss.
Upgradation of cost Offering
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Upgradation of production Offering
SAP S/4HANA® provides usability that supports the complex operations of manufacturing sites more efficiently and flexibly to customers in the manufacturing industry that have already implemented SAP S/4HANA® or considering implementing SAP S/4HANA®. "Mass customization" can be achieved by responding quickly to frequent customer requests, such as reducing the workload of front desk operations and shortening work cycles.
Upgradation of production Offering
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Manufacturing execution management sophistication Offering
MES linkage (management × field) enables manufacturing DX to respond flexibly to changes based on the actual conditions of the field.
Manufacturing execution management sophistication Offering
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What is SCM/ERP/MES solution for manufacturing industry?

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