Fujitsu Digital
Manufacturing
FJVPS

Fujitsu Digital Manufacturing FJVPS streamlines production preparation by digitizing processes. It integrates design information, including 3DCAD data and E-BOM, and connects all stages from design to manufacturing, using 3D assembly data as the core.Fujitsu's virtual line and facility verification process utilizes VR for hands-on problem identification and improvement. This process is powered by 3D data that integrates design and assembly information, seamlessly connecting with M-BOM, MES, and other systems for optimized production, from preparation to mass production. Our product portfolio includes solutions for various stages of production, from design to manufacturing. These include FJVPS MFG for product assemblability and BOP creation, FJGP4D for production line layout analysis, FJVPS Xphere for VR workability verification, FJVPS IOC for automation facility simulation, and FJVPS Assembly Instruction Viewer for digitizing work instructions.

Fujitsu Digital Manufacturing FJVPS helps you achieve the following goals

  • Utilizing 3D data for design and manufacturing review to improve quality and shorten development time.
  • Using 3D data to facilitate communication across departments and locations, from design to manufacturing, and between domestic and overseas sites.
  • Leverage 3D data to enhance manufacturing quality by training shop floor workers, providing work instructions, and collecting manufacturing results.
  • Powerful support for reviewing production line layouts and improving work efficiency.
  • Streamline document creation and revision processes by centralizing production and technical information, leading to improved efficiency and quality.

Fujitsu Digital Manufacturing FJVPS

Fujitsu Digital Manufacturing FJVPS enhances manufacturing quality and reduces costs by leveraging 3D digital data to support the verification and transmission of manufacturing processes, particularly in assembly work.

Implementation Advantages

  • Promoting digitalized manufacturing
    Connecting design and manufacturing processes with digital data enhances production preparation productivity, centralizes information, and enables wider utilization.
  • Achieve business-oriented usability
    Streamline production preparation operations, making them more efficient and user-friendly through automation of frequent tasks and simplified editing jobs.
  • Best selling package
    This leading package has proven its effectiveness in diverse industries, such as automobiles, industrial machinery, medical equipment, and railcars, delivering impressive results.

A worker installing equipment on a factory floor

Fujitsu Digital Manufacturing FJVPS MFG
(Assembly Process Simulator)

Fujitsu Digital Manufacturing FJVPS MFG utilizes virtual assembly examination to optimize production preparation, enabling front-loading, enhanced quality, and improved efficiency.

Implementation Advantages

  • Examine assembly performance on a virtual prototype
    A 3D model enables you to optimize your assembly process by identifying potential problems before physical production. This includes analyzing the assembly route, tools, and jigs required.
  • Consolidate process data
    Process information, including material types and quantities, man-hours, jigs and tools, workspaces, equipment, and inspection details, can be aggregated for comprehensive analysis. A powerful BOM/BOP data editing tool allows you to adjust the order and hierarchy of a 3D model.
  • Shorten document creation time dramatically
    Simulation results can be transformed into assembly animations, providing valuable training materials and work instructions for workers. These animations can also be used to instantly generate various manufacturing documents, leveraging images extracted from the animations and aggregated process data.

Fujitsu Digital Manufacturing FJVPS DMU
(Verification of Product Feasibility)

By utilizing 3D digital data, Fujitsu Digital Manufacturing FJVPS DMU supports the verification and transmission of manufacturing information, primarily for assembly work. This leads to improved quality and reduced costs in the manufacturing process.

Implementation Advantages

  • Streamline the verification process for large 3D models.
    3D CAD simplifies the verification of large products by enabling the use of lightweight 3D models, eliminating the challenges associated with traditional methods.
  • Virtual design review
    By using human body and tool models, you can verify visibility, operability, and workability within a 3D model. This allows you to identify and address potential issues before physical production begins.
  • The product's movement and cable routing are also shown
    Improve design quality by verifying 3D virtual prototypes using mechanism simulations to confirm product movement and harness functions to show cable routing and deflection.

Fujitsu Digital Manufacturing FJGP4D
(Production Line Examination)

Fujitsu Digital Manufacturing FJGP4D, designed for the manufacturing industry, focuses on human activities. It enables efficient process design and comprehensive evaluation and verification on a virtual production line.

Implementation Advantages

  • Virtualize production lines and processes
    Focusing on "human activities" enables efficient process design and comprehensive evaluation on a virtual line.
  • User-friendly operation, even for CAD beginners
    Create factory layouts instantly and determine the optimal line through trial and error.
  • Supporting Effective Decision-Making
    Visualization can streamline decision-making in design reviews, particularly when coordinating across local and overseas departments.

A modern and bright factory facility

Fujitsu Digital Manufacturing FJVPS IOC
(Production Equipment Operation Verification)

Fujitsu Digital Manufacturing FJVPS IOC enables software verification using a 3D CAD model, even before actual equipment is available.

Implementation Advantages

  • Virtual debugging using 3D data
    Debugging work can be performed safely without the risk of mechanical malfunction or damage.
  • Using open communication interfaces
    Verify the integrated control system for equipment, including robots and devices from various manufacturers.
  • Easy operation settings from mechanism to work transfer
    Parts that move together during operations such as rotation and sliding are automatically determined, allowing for quick operation setup.

Fujitsu Digital Manufacturing FJVPS Assembly Instruction Viewer
(Digital production instruction)

COLMINA's VPS Manufacturing Instructions Viewer displays assembly procedures and animations from FJVPS MFG on shop floor monitors, enabling electronic work orders.

Implementation Advantages

  • Animate electronic orders
    FJVPS MFG animations create work instructions easy to understand for all workers, regardless of their skill level.
  • Minimize of human error
    Minimizes the risk of human error by utilizing power tools and inspection equipment.
  • Collect results automatically
    Work hours are automatically captured for each process, and test results can be generated using the check sheet function.

Fujitsu Virtual Reality System Xphere
(Virtual Reality for manufacturing)

Fujitsu Digital Manufacturing FJVPS Xphere is a VR software solution for the manufacturing industry that enables design review, assembly/ maintenance verification, training and etc. It verifies CAD data, including iCAD SX, VPS MFG, VPS IOC, and VPS GP4, in a virtual environment to identify potential issues, offering intuitive operation and fast response times.

Implementation Advantages

  • High Response
    Provides a fast and comfortable experience for viewing large-scale products in 3D.
  • Seamless import of 3D data
    Streamlined VR validation, eliminating the need for intermediate data formats.
  • Evaluate assembling parts in VR space
    The VR environment simulates the actual assembly process, allowing parts to be moved according to the assembly order and unit, based on BOM and process information, enabling verification in a posture close to real-world work.

Customer stories

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PHC Holdings Co., Ltd.

PHC Holdings implemented Fujitsu's VPS using demand-driven and proposal-driven approaches to improve concurrent engineering and front-loading.

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Mitsubishi Electric Engineering Co., Ltd.

Transformation of Escalator Development Process through the Utilization of 3D Data with FJVPS Implementation.

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Murata Machinery Ltd.

Delivering better products, faster prototype assembly time reduced to half & shortened development lead time by 8 months.

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Tokai Rika Co., Ltd.

Revolutionizing Production Preparation with 3D Data: Tokai Rika uses Fujitsu's VPS and 3D data for 3D layout planning, 1:1 verification, and centralized document management.

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Sohbi Craft Poland, Sp. z o. o.

Sohbi Group improved global production line design using GP4 simulation and expanded its business model to include the use of simulation data by external companies.

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