Industry 4.0 and the rise of the smart factory
Manufacturing is entering a period of radical change and transformation. Industry 4.0, which focuses on virtualization, decentralization, real-time capabilities, service orientation, and modularity, is the next phase of digitalization in manufacturing.
It’s a new approach that uses hyperconnected technologies to better understand operations and transform working with partners, suppliers and customers. It combines traditional production processes with innovative technologies such as IoT and AI to improve connectivity, communication, and automation.
At the heart of Industry 4.0 is the smart factory where machine intelligence, advanced networking, and real-time controls enable manufacturers to respond to disruptive trends, enter new markets, deliver better products, and get ahead of operational challenges such as equipment maintenance and factory downtime.
Key factors in digital factory transformation:
It’s time to think outside the factory
Manufacturing is being transformed by digital technologies and rising volumes of data, which the entire sector needs to think and act differently. A narrow focus on what happens inside the factory will slow digital transformation. It’s vital to think about the entire end-to-end ecosystem – from supply chains to customer outcomes. And it’s the customers who are driving change. It’s vital to respond quickly to their rapidly evolving needs.
Smart Manufacturing – lessons learnt from industry
For manufacturers, the world is changing, consumers are changing. Today’s consumers want to buy anywhere, anytime and manufacturers must meet that need. Manufacturers are asking how can products and support be provided as a service? Data creates insight, and insights in turn create better services. Smart manufacturing is from source to sale.
Fujitsu intelligent manufacturing solutions
As a world-class manufacturer with 50 years of experience itself, we understand the challenges you face on the road to digital factory transformation. Using our own and partner technologies and connected solutions we are continuously optimizing our own manufacturing and operating environment.
We know how to apply new technologies such as IoT, AI, machine-learning, RPA and Cloud services. Connecting industrial machines and devices to the internet through the Cloud is a major step in simplifying business processes, and with our range of trusted cloud solutions, we make it easy for you to adopt Cloud in a cost-effective and well-governed way.
From sourcing, procurement, processing, and manufacturing, to distribution, warehousing, customer service, and sales, we can help you to improve efficiency, increase throughput, reduce inventory, view processes, and address production bottlenecks in real-time.
Our range of solutions includes:
- Predictive Maintenance
With our Intelligent Engineering approach, we deliver proactive support that’s focused on business outcomes. Using analytics, we predict potential problems and resolve them before they become issues to ensure that your business remains up and running.
- Intelligent Dashboard
With our Fujitsu Intelligent Dashboard, we provide a window on manufacturing optimization. Dashboard delivers a single real-time view of your entire operation, with management reporting and drill down to machines and processes for root cause analysis.
- SAP Manufacturing Solutions
We have wide-ranging experience in the design and implementation of SAP platforms and services for global manufacturers. We can help you monitor, control, and optimize your production processes.
- Cloud-Based Services
With our Fujitsu Cloud services and solutions, we help you to transform how you operate, integrate into supply chains and make products. We work with you to co-create a solution to reduce costs and increase your competitive edge.
- Digital Supply Chain
With our Fujitsu GlobeRanger suite of solutions, we ensure end-to-end supply chain visibility, traceability, security, and efficiency – from goods in right through to customer delivery.
- Enterprise Service Management (ESM)
With our ServiceNow offering, we help global manufacturers deliver business services smarter, better and faster. ServiceNow enables the journey to the smart factory by leveraging automation, improving IT service management and reducing reporting complexity.
- Workplace Services
With Workplace Anywhere we connect people, data, applications, processes, and devices in a secure way. We offer a blended managed service that provides access to traditional, virtual and mobile to deliver an agile and connected workforce.
We work in partnership with world-leading security vendors including; Log Rhythm, Symantec, Forcepoint, Check Point, becrypt, McAfee, Juniper, and Proofpoint. We are experts in protecting systems, processes and customer data.
- Platform for Digital Business
With our digital Platform-as-a-Service - RunMyProcess we deliver end-to-end digital systems that connect people, software and things to transform your manufacturing operation.
- Wearables - Worker Safety
With our Fujitsu Enterprise Wearables range, we enable you to better manage workforce safety. Workers are monitored in real-time and the biometric data collected can be used to deliver safety improvements.
- Robotic Process Automation (RPA)
With Fujitsu Robotic Process Automation, you can increase your operational efficiency, deliver productivity improvements, minimize costs, reduce human error, and enhance your customer experience.
- Artifitial Intelligence (AI) and IoT
By combining the power of IoT with digital technologies, AI, and network solutions we deliver a 360-degree view of how your business is running and performing 24/7. We connect objects across your entire manufacturing operation enabling you to automate processes, anticipate issues, and build better products.
See how our customers solved their challenges
British American Tobacco, UK
We supported the migration to Windows 10 for BAT’s 36,000 users worldwide. Using our global service desk capabilities, specialist staff and self-service portal we completed the upgrade at a 10th of BAT’s previous upgrade cost. Benefits – annual £10m saving via user self-service.
- Omron, Japan: We developed a system for electronics manufacturer Omron to produce a ‘ Manufacturing line operations visualisation’ report
- INESA, China: For INESA we implemented IOT and Big Data technology, to solve the problem of real-time information lag
- Airbus, France: We helped Airbus to digitalise its operations with RFID technology deployed across the full life cycle of its operations
- Siemens Gamesa, Spain : Co-creation of an Artificial Intelligence solution to quickly identify flaws during quality checks
- TOMOE Corp, Japan : Augmented Reality (AR) boosts the efficiency of assembly inspection
Whitepaper - Transforming Manufacturing: Co-creating the digital factory
The basic challenge of manufacturing is the balance between the human worker and the machines they use. Over the last century, from the introduction of the continuous production line through to the rise of robotics and the coming of digital, that challenge remains...
Transforming Illicit Trade Blockchain for Manufacturing
Blockchain has the potential to revolutionise the operational efficiency and transparency of manufacturing supply chains.
White paper - Manufacturing, Industry 4.0 and the hyperconnected business of the future
Automation, sensors & data-based monitoring have long been used in manufacturing. But today, advanced networking, real-time controls and machine intelligenceare helping to create dramatically new. more efficient & more innovative - that is, hyperconnected - models of industry.
The cybersecurity challenge of industry 4.0
We live in the internet era, and this means machines can talk to other machines. In the past, if a machine on your shop floor needed a spare part, or if a production process in your factory was approaching the end of component reserves stocked in your inventory, you had to contact specific department or call someone at another company to get hold of it.
Standardisation could be the catalyst powering manufacturing industry 4.0 - here's why
The path of innovation is full of unexpected revelations. As you try different things and bring about new processes you'll run into things that surprise you. This was exactly what happened when we started to digitise our own production line at Fujitsu.
Transforming Consumer Engagement with CRT for Manufacturing
It's time for manufacturers to focus on consumer engagement - here's how... The relationship between manufacturers and consumers is changing. Ethical and environmental concerns are driving today's consumers to learn more about the provenance of the products they are buying.
Meet our manufacturing experts
CTO Manufacturing, Utilities and Services
Director for Manufacturing, Utilities and Services